Documents that work together for oxy-acetylene cutting and gas cylinders: what the worker does, a check they can do it, a pre-use check every time, and a supervisor check that the controls are in place.
Most paperwork for this work is written separately and never quite lines up. These documents are written to work together. The safe work instruction tells the worker what to do. The VOC assessment checks they can do it. The pre-use checklist confirms the equipment is fit to use. The supervisor field verification checklist checks, on the job, that the controls the instruction relies on are actually in place.
A short setup guide tells you what to adapt before you use them. Everything is in editable Word or Excel.
A VOC supports workplace competency verification. It does not replace a high risk work licence where one is required. Workers must have the training the work requires, and gas cylinders must be stored, moved and handled as the supplier and the safety data sheets direct. A VOC does not replace that training.
Delivered as one ZIP download. The files below are editable, and every Word document also comes as a PDF. Each download also includes Read Me First, a Product Overview, the Permitted Use Terms and Version Information (PDF).
| File | Format | What it is for |
|---|---|---|
| How the Documents Work Together | Word (.docx) | How the documents in the pack fit together, and who uses each one, when. |
| Setup Guide | Word (.docx) | A short guide to what to adapt before use: your oxy-acetylene cutting and gas cylinders equipment, the manufacturer's instructions, your work areas and your local controls. |
| Oxy-acetylene Safe Work Instruction | Word (.docx) | Step-by-step instruction for the worker: moving and securing cylinders, fitting regulators and flashback arrestors, leak testing, the hot work permit and the work area, lighting up, cutting, shutting down and storing the cylinders. |
| Oxy-acetylene Pre-use and Leak Test Checklist | Word (.docx) | The check before use: cylinders secured upright, valves, regulators, gauges, flashback arrestors, hoses and the torch, with a leak test and clear do-not-use criteria. |
| Oxy-acetylene VOC Assessment Tool | Word (.docx) | The assessor's tool: the practical observation checklist, evidence requirements, safety-critical fail criteria, the outcome and sign-off. |
| Oxy-acetylene VOC Knowledge Questions (Candidate) | Word (.docx) | The knowledge questions, for the person being assessed to answer. |
| Oxy-acetylene VOC Marking Guide (Assessor) | Word (.docx) | The expected answers and marking guidance, for the assessor only. |
| Oxy-acetylene VOC Register | Excel (.xlsx) | A register of everyone assessed: date, assessor, licence or authorisation sighted, outcome and when reassessment is due. |
| Supervisor Field Verification Checklist | Word (.docx) | For a supervisor at the job: checks that cylinders are secured and stored apart, flashback arrestors are fitted, combustibles are cleared, and the permit, fire watch and extinguisher are in place. |
Everything in the pack is written to the same work. The VOC assesses the worker against the safe work instruction, the pre-use checklist covers each job before it starts, and the field verification checks the controls the instruction relies on.
Tells the operator what to do
The steps, hazards and controls for the task, written for the person doing it.
Included
Checks they can do it
Verifies each operator against that same instruction, on your equipment, with evidence and a clear outcome.
Included
Checks the equipment is fit to use
Before each use, with clear do-not-use criteria and what to do with a fault.
Included
Checks the controls are working on site
A supervisor checks on the floor that the controls the instruction relies on are in place and effective.
Included
What supervisors find in the field feeds back into the instruction and the VOC.
Before first use, adapt the documents to:
Before you use them
A VOC needs something to assess against. The pack includes the safe work instruction the VOC checks, plus the pre-use checklist and the supervisor field verification checklist, all written to the same work, so what you instruct, what you assess and what you check in the field line up.
Yes. The Oxy-acetylene Cutting and Gas Cylinders VOC assessment tool, knowledge questions, marking guide and Excel VOC register are all in the pack, so there is no need to buy the VOC separately.
No. A VOC supports workplace competency verification. It does not replace a high risk work licence where one is required. Workers must have the training the work requires, and gas cylinders must be stored, moved and handled as the supplier and the safety data sheets direct. A VOC does not replace that training.
Yes. The VOC assessment, the safe work instruction and the supervisor field verification checklist are each sold on their own. The pack contains all of them, plus the pre-use checklist and the setup guide, which are only in the pack.
Usually, yes. Welding and cutting are hot work. Where the work is done outside a dedicated, fire-safe bay, use a hot work permit and a fire watch: the Hot Work Pack has both, written to work with these documents.
There is no licence to use oxy-acetylene equipment for cutting or heating, but operators must be trained and competent. Installing gas pipework or fittings is gas fitting, which is licensed work, and cutting is hot work, so a permit and fire watch are usually needed outside a dedicated bay. The VOC checks the operator against your instruction.
Flashback arrestors on both the oxygen and the acetylene lines are a standard control, along with regulators and hoses in good condition. Check the equipment supplier's instructions for where they are fitted and when they are replaced. The pre-use checklist checks them before every use.
Yes. Every document is supplied in Word (.docx) or Excel (.xlsx), so you can add your logo, change the wording and adapt it to your workplace. The copyright notice must stay.
Yes. The documents must be adapted to your equipment, the manufacturer's instructions, your site and your local controls before they are used. The setup guide in the pack lists what to change.
No document can. Your duties are met by managing the risks in your actual workplace. Using them does not by itself make a workplace compliant with WHS or OHS laws. They support the work of managing the risk; they are not legal advice.
Yes. Every price in the store includes GST, so $199.00 is the total, including $18.09 GST. Your receipt is a tax invoice showing the GST.
As a ZIP download. Card purchases can be downloaded straight away from the confirmation page and by a link we email you. Download links expire after 14 days for security; you can request a new one at any time.
Yes. Use Request an Invoice to order through your normal procurement process, with a purchase order number and quantities if you need them. The files are released once payment is confirmed.
Yes, across your own organisation. The documents are licensed for internal use by the purchasing organisation. A consultant, labour hire business or training provider supplying them to clients needs separate written permission.
They are written for Australian workplaces and refer to Australian WHS and OHS laws and licences. A business elsewhere should replace those references with its own country's requirements. Everything is editable for that.
Your rights under the Australian Consumer Law are not affected. See the Refund Policy for how we handle a document that is faulty, not as described, or not what you ordered.
Licence and legal information here is general. It may not be correct in your jurisdiction: please check with your local WHS or OHS regulator.
Ordering for a business or several sites? Request an invoice. Other questions: contact us.
Start with a toolbox talk to brief the crew on the hazard, then use the safe work instruction, the VOC and the field verification checklist to set and check the controls.
For workers who weld, cut, grind or braze, and the people around them: how hot work starts fires and explosions, and the permit, fire watch and fume controls.
For every worker: how fires start and spread, choosing the right extinguisher, and knowing when not to fight a fire.
For workers who use, store or work near chemicals: reading the label and safety data sheet, and the controls that keep chemicals where they belong.
Hot work fire prevention is a common critical control. To manage it as one, with performance standards and field verification across the business, see the Critical Control Management series.
Verify workers: knowledge questions with a marking guide, a practical observation checklist, fail criteria and sign-off.
Hot work safe work instruction, hot work permit, fire watch record, VOC assessment and a supervisor field verification checklist of fire controls, written to work together.
The safe work instruction from the pack, on its own: the steps, hazards and controls, stop points, emergencies and sign-off, in editable Word.
The supervisor's field verification checklist from the pack, on its own: checks on site that the controls for the work are in place and working.